In a
3-l. round-bottomed flask (Note
1), fitted with a
reflux condenser and a
thermometer, are placed
208 g. (2 moles) of malonic acid (Note
2)
166 g. (1 mole) of 2,3-dimethoxybenzaldehyde (Note
3), and
400 ml. of pyridine. The
malonic acid is dissolved by shaking and warming on a
steam bath (Note
4).
Piperidine (15 ml.) is then added, the reflux condenser and thermometer are fitted into place (Note
5), and the mixture is heated to 80°. About 30 minutes should be allowed for this rise in temperature. An internal temperature of 80–85° is maintained for 1 hour, and the material is finally heated under reflux (109–115°) for an additional 3 hours (Note
6).
After being cooled the reaction mixture is poured into a
large beaker containing 4 l. of cold water. The mixture is acidified by slowly adding with stirring
500 ml. of concentrated hydrochloric acid; it should be strongly acidic at this point. The light-brown crystals are separated by suction filtration and washed 4 times with 150-ml. portions of cold water. The crude acid is dissolved in a solution of
80 g. of sodium hydroxide in 3 l. of water. The resulting is filtered, diluted with an additional 1.2 l. of water, and acidified by adding with stirring
600 ml. of 1:1 hydrochloric acid. The mixture is filtered, and the crystalline material is washed with three 150-ml. portions of cold water. The product is dried at 60–70° (Note
7). The yield is
180–205 g. (
87–98%), m.p.
174–178° (Note
8). Further purification is usually not necessary, but it may be accomplished by recrystallization from
methyl ethyl ketone, using 12 ml. of solvent per gram of acid. The hot solution is filtered rapidly through a
steam-heated Büchner funnel and chilled for several hours. A recovery of
70% of product, m.p.
179–180°, may be obtained.