Crotnaldehyde (Note 1) (70 g., 1 mole) and 300 ml. of water are stirred with a glass-enclosed bar magnet while
chlorine gas is passed in from a cylinder. The reaction vessel, equipped with a
water-cooled reflux condenser, is cooled in an ice bath to maintain the temperature at about 10°, and the introduction of
chlorine is continued for about 2 hours until the temperature does not rise rapidly when the bath is removed. At this point, the total weight increase is 70–80 g. and the upper oil layer has been converted entirely to a lower layer of viscous white oil. The reaction mixture is heated for 30 minutes at reflux temperature with slow stirring to dehydrate the chlorohydrin. The light-brown oil layer is extracted with
chloroform, and the extract (Note
2) is washed twice with water and dried thoroughly over anhydrous
magnesium sulfate in the refrigerator. The dry solution is filtered into a thoroughly dried flask (Note
3) equipped with a
thermometer, a reflux condenser, and a
bubbler tube for the introduction of dry
chlorine. Over a period of 2.5 hours,
chlorine, passed first through a
drying tube filled with Drierite, is introduced. The temperature in the reaction mixture is kept at 0° to 10° by an ice bath, and chlorination is continued until the weight increase indicates that
1 mole of chlorine has been added. The reaction mixture is stirred for 1 hour longer in the
ice bath. Then dry
carbon dioxide (or
nitrogen) is bubbled through the solution at room temperature to remove excess
chlorine. The reaction vessel is fitted to a
dry 20-mm. by 12-in. Vigreux column wrapped with glass-wool insulation and equipped with a vacuum-jacketed, total take-off-type still head and a water-cooled condenser. The receiver is a dry tared flask with side arm leading to a manometer and, through a Drierite-filled U-tube, to a
water pump. Dry
carbon dioxide is passed through the still pot during the distillation. The
chloroform is distilled (Note
4) at atmospheric pressure. The pressure is then decreased, and the pale yellow
butyrchloral is distilled. The yield is
91–93 g. (
52–53%); b.p.
57–60°/23 mm.;
n25D = 1.4712–1.4740. The oil has a persistent and characteristic but not unpleasant odor (Note
5).